• Ei tuloksia

Kiln: mechanical stops on time basis

LIST OF REFERENCES

ACUÑA, O., MARTIN-VILLALBA, C. and URQUIA, A., 2012. Virtual-Lab of a Cement Clinker Cooler for Operator Training, p. 331-336.

ALSOP A. PHILIP, 2014. The Cement Plant Operations Handbook. Sixth Edition edn. UK:

Tradeship Publication Ltd, p. 66-67

ALSYOUF, I., 2007. The role of maintenance in improving companies’ productivity and profitability. International Journal of Production Economics, 105(1), p. 70-78.

BENGTSSON, M. and LUNDSTRÖM, G., 2018. On the importance of combining "the new" with "the old" - One important prerequisite for maintenance in industry 4.0. Procedia Manufacturing, 25, p. 118-125.

BHAGATH SINGH, G. V. P. and SUBRAMANIAM, K.V.L., 2019. Production and characterization of low-energy Portland composite cement from post-industrial waste.

CAMPOS, J., 2009. Development in the application of ICT in condition monitoring and maintenance. p. 1-20.

CARPIO, RICARDO & DE, FRANCISCO & JÚNIOR, SOUSA & SILVA, ROGÉRIO, 2008. Alternative Fuels Mixture in Cement Industry Kilns Employing Particle Swarm Optimization Algorithm.

CASSADY, C.R. and KUTANOGLU, E., 2005. Integrating preventive maintenance planning and production scheduling for a single machine. IEEE Transactions on Reliability, 54(2), p. 304-309.

CLAISSE, P.A., 2016. Chapter 17 - Introduction to cement and concrete. Boston:

Butterworth-Heinemann, p. 155-162

CONKLIN, C., STEWART, C. and KUROSKY, J., May 2011Incorporating an advanced maintenance strategy improves equipment reliability and reduces cement plant costs, May 2011, IEEE, p. 1-7.

DEYOUNG DAVID, H., 2008. How to Achieve High Availability with Large Calciners and Avoid Unforseen Downtime. Light Metals 2008 - Proceedings of the Technical Sessions Presented by the TMS Aluminum Committee at the TMS 2008 Annual Meeting and Exhibition, New Orleans, LA., March 9-12, 2008. TMS (The Minerals, Metals & Materials Society), p. 1.

FINNSEMENTTI, 2019-last update, Finnsementtiintranet. [Access on 04.05.2020]

Available: https://bit.ly/2WxT2pe. [URL was shortened for simplicity]

FLSMIDTH, , Dry process kiln systems. [Access on 04.05.2020] Available:

http://www.albadr.org/www/pdf/library/483.pdf.

FONSECA, D.J., UPPAL, G. and GREENE, T.J., 2004. A knowledge-based system for conveyor equipment selection, p. 615-623.

GAO, T., SHEN, L., SHEN, M., LIU, L. and CHEN, F., 2016. Analysis of material flow and consumption in cement production process, p. 553-565.

GARCÍA MÁRQUEZ, F.P., TOBIAS, A.M., PINAR PÉREZ, J.M. and PAPAELIAS, M., 2012. Condition monitoring of wind turbines: Techniques and methods, p. 169-178.

GONZÁLEZ, A.G., ZOTANO, M.ÁG., SWAN, W., BOUILLARD, P. and ELKADI, H., 2017. Maturity Matrix Assessment: Evaluation of Energy Efficiency Strategies in Brussels Historic Residential Stock. Energy Procedia, 111, p. 407-416.

HU, Y., 2016. Research on the Application of Fault Tree Analysis for Building Fire Safety of Hotels. Procedia Engineering, 135, p. 524-530.

IGLIŃSKI, B. and BUCZKOWSKI, R., 2017. Development of cement industry in Poland – History, current state, ecological aspects. A review. Journal of Cleaner Production, 141, p.

702-720.

KASHANI, E., MOHEBBI, A. and HEIDARI, M.G., 2018. CFD simulation of the preheater cyclone of a cement plant and the optimization of its performance using a combination of the design of experiment and multi-gene genetic programming, p. 430-441.

KŁOS, S. and PATALAS-MALISZEWSKA, J., 2013. The Impact of ERP on Maintenance Management. Management and Production Engineering Review, 4(3), p. 15-25.

LAD, B.K. and KULKARNI, M.S., 2012. Optimal maintenance schedule decisions for machine tools considering the user's cost structure. International Journal of Production Research, 50(20), p. 5859-5871.

MADLOOL, N.A., SAIDUR, R., HOSSAIN, M.S. and RAHIM, N.A., 2011. A critical review on energy use and savings in the cement industries. Renewable and Sustainable Energy Reviews, 15(4), p. 2042-2060.

MEYER, V., PISCH, A., PENTTILÄ, K. and KOUKKARI, P., 2016. Computation of steady state thermochemistry in rotary kilns: Application to the cement clinker manufacturing process, p. 335-347.

MIKULČIĆ, H., VUJANOVIĆ, M., ASHHAB, M.S. and DUIĆ, N., 2014. Large eddy simulation of a two-phase reacting swirl flow inside a cement cyclone, p. 89-96.

MILLER, B., 2015. 3 - Particulate formation and control technologies. Butterworth-Heinemann, p.145-196.

MOBLEY, R.K., 2004. 1 - Impact of Maintenance. Burlington: Butterworth-Heinemann, p.1-10.

MODARRES, M., KAMINSKIY, M.P. and KRIVTSOV, V., eds, 2017. Reliability Engineering and Risk Analysis. 3 edn. CRC Press.

MUJUMDAR, K.S., GANESH, K.V., KULKARNI, S.B. and RANADE, V.V., 2007. Rotary Cement Kiln Simulator (RoCKS): Integrated modeling of pre-heater, calciner, kiln and clinker cooler, p. 2590-2607.

MUTHANANDAN, S. and NOR, K. A. B. M., 2019. Condition monitoring and assessment for rotating machinery, p. 1-22.

NORIA CORPORATION, 2020-last update, The Dangers of Overgreasing. [Access on 03.05.2020] Available: https://www.machinerylubrication.com/Read/28664/dangers-of-overgreasing-.

R. KEITH MOBLEY, 2002. 3 - Role of Maintenance Organization. An Introduction to Predictive Maintenance. Second Edition edn. Elsevier Inc, p. 43-59.

RAHMAN, A., RASUL, M.G., KHAN, M.M.K. and SHARMA, S., 2016. Chapter 9 - Cement Kiln Process Modeling to Achieve Energy Efficiency by Utilizing Agricultural Biomass as Alternative Fuels. Academic Press, p. 197-225.

SAIDUR, R., HOSSAIN, M.S., ISLAM, M.R., FAYAZ, H. and MOHAMMED, H.A., 2011.

A review on kiln system modeling, p. 2487-2500.

SALONEN, A. and DELERYD, M., 2011. Cost of poor maintenance. Journal of Quality in Maintenance Engineering, 17(1), p. 63-73.

SAP GUI, 2018-last update, SAP operating system, Windows 10 Enterprise 6.2 (9200).

[Access on 06.05.2020]Available: https://sap4tech.net/sap-pm-tcodes-important/.

SCOPUS, 2020-last update, kiln AND area AND cement AND industry OR maintenance.

[Access on 06.05.2020] Available: https://bit.ly/3fpPpKR.[URL was shortened for simplicity]

SHAO, W., CUI, Z. and CHENG, L., 2017. Multi-objective optimization of cooling air distributions of grate cooler with different clinker particles diameters and air chambers by genetic algorithm, p. 77-86.

STAPELBERG, R.F., 2009. Safety and Risk in Engineering Design. Handbook of Reliability, Availability, Maintainability and Safety in Engineering Design. London:

Springer London, p. 529-798.

SU, T., CHAN, D.Y., HUNG, C. and HONG, G., 2013. The status of energy conservation in Taiwan's cement industry. Energy Policy, 60, p. 481-486.

SUTTON, I., 2015. Chapter 6 - Operating Procedures. Oxford: Gulf Professional Publishing, p. 272-369.

TAWEEL, T.J.B., SOKOLOVA, E., SERGEEV, V. and SOLOVEV, D.B., 2018. Energy and Exergy Analysis of Clinker Cooler in the Cement Industry.

VALMET CORPORATION, 2018-last update, Valmet UI. Available: [Access on 20.05.2020] http://10.64.66.44/user-interface/FSLV/.

VDZ, Jan 13, 2016-last update, VDZ From Cement Production to Concrete. [Access on 06.05.2020] Available: https://bit.ly/3fsgEEv.[URL was shortened for simplicity]

WU, W., LIU, X., HU, Z., ZHANG, R. and LU, X., 2019. Improving the sustainability of cement clinker calcination process by assessing the heat loss through kiln shell and its influencing factors: A case study in China, p. 132-141.

XIA, T., JIN, X., XI, L., ZHANG, Y. and NI, J., 2015. Operating load based real-time rolling grey forecasting for machine health prognosis in dynamic maintenance schedule. Journal of Intelligent Manufacturing, 26(2), p. 269-280.

ZHANG, W., MALEKI, A., KHAJEH, M.G., ZHANG, Y., MORTAZAVI, S.M. and VASEL-BE-HAGH, A., 2019. A novel framework for integrated energy optimization of a cement plant: An industrial case study. Sustainable Energy Technologies and Assessments, 35, p. 245-256.

ZHAO, P., LU, S., WANG, X. and YU, H., 2019. Method for identifying current operating conditions of main motor of cement rotary kiln based on spearman rank correlation coefficient, p. 537-541.

ZHENG, K., ZHANG, Y., ZHAO, C. and LI, T., 2016. Fault Diagnosis for Supporting Rollers of the Rotary Kiln Using the Dynamic Model and Empirical Mode Decomposition.

Mechanika, 22(3), p. 198.

APPENDIX

Appendix I: Kiln stop for 2019 at Finnsementti Lappeenranta

Appendix II: Fault Tree Diagram for Kiln to Stop

Appendix III: Fault Tree Diagram for Pre Heating Tower Fail

Appendix IV: Fault Tree Diagram for Kiln Fail

Appendix V: Fault Tree Diagram for Clinker Cooler Fail

Appendix VI: Fault Tree Diagram for Clinker Conveyer Fail