• Ei tuloksia

The main purpose of this thesis is to review short-wavelength laser-arc hybrid welding parameter on the quality and productivity of the various types of steel. In order to gain better understanding of arctic conditions, these are briefly discussed. To indicate possible applications of the materials, the most important offshore projects were introduced and briefly described.

Generally, hybrid welding provides many advantages. Recently, by developing fiber lasers hybrid welding can offer even more improvements. According to the analytical study of the hybrid welding parameters and comparing short-wavelength lasers (Nd:YAG, fiber and disk) with CO2 laser combined with arc source it can be concluded:

• Fiber laser-arc hybrid welding process offers improved joining capabilities due to short-wavelength and excellent laser beam properties therefore energy and cost savings, higher joining efficiency, deeper penetration, higher welding speed (at the same power level), improved weld quality and mechanical properties are achieved.

• Short-wavelength of fiber laser generates weakly ionised plasma compared to CO2 laser, as a result neither considerable absorption of the laser beam by plasma plume nor destabilisation of the metal transfer occurs.

• Fiber laser-MAG welding process promotes suitability to weld high strength steels up to 1100 MPa due to shallower HAZ zone width and little softening of the HAZ.

• Fiber laser due to its flexibility can be implemented to weld in Arctic conditions ‘‘in field‘‘, for example, in pipe-laying industry.

• Shielding gas used for fiber laser-arc hybrid welding is argon which is much cheaper than helium used for CO2 laser-arc hybrid welding. Moreover, addition of the CO2 or O2 shielding gas to argon further decrease the operating costs significantly and stabilise the arc during welding of steels.

• Leading arc process configuration provides higher penetration however it depends on the air gap widening, process distance and power levels of the sources.

• Leading arc process at higher welding speeds can be destabilise the keyhole since trajectory of the droplets are closer to the keyhole formation.

• Leading arc configuration is more prone to undercut formation whereas in trailing arc configuration sagging is highly probable.

• Trailing arc configuration provides better weld metal mixing and distribution of alloying elements due to inward molten metal flow. However oxygen can change molten metal

flow from inward to outward. In addition, the bridgeability is more improved compared to leading arc configuration.

• Implementation of the air gap in butt joints can be beneficial for improved mechanical properties of the weld and productivity.

• Optimal longitudinal process distance between source in case of short-wavelength lasers (fiber, disk, and Nd:YAG) is from 0 to 2-3 mm which is more closer than in case of CO2 lasers due to laser beam properties and laser-induced plasma plume dependency on the shielding gas composition.

• Increase in longitudinal process distance between source is harmful for penetration depth and weld metal mixing, however favours microstructural development.

• Mechanical properties can be improved further by increasing the arc power, however due to higher filler metal feed rate the keyhole might be destabilised.

• During hybrid welding, lower power level is required induce keyhole mode at low powers, therefore melting efficiency can be significantly improved.

• Additional heat from laser beam irradiation and plasma plume can change the metal transfer from short-circuiting into spray metal transfer mode.

• Coaxial hybrid welding offers even more advantages over paraxial arrangement of the welding sources however it can be limited in welding of thick plates due to degradation of the laser beam quality and limited power.

• By combining laser beam with MAG process provides the best option for filling grooves and bridgeability compared to other laser-arc combinations.

• An increase in arc current promotes higher absorption of the laser beam by arc plasma therefore penetration depth can be decreased.

• Focal point position in hybrid welding is tolerated in wide range compared to LBW whereas it significantly affects the penetration depth and geometry of the weld.

• Modulation of the laser beam provides extended capabilities in hybrid welding however synchronisation between laser beam and arc parameters is difficult to perform.

According to the major findings it can be also concluded that hybrid welding is a proven technology in joining of various thicknesses with improved mechanical properties.

Hybrid welding due to many additional arc parameters is flexible and adaptive joining process with high and even unexplored capabilities. Moreover, recent developments offers different and unique pulsing and other arc regimes with capabilities in building the unique

pulse shapes which provides opportunity to increase the productivity. Hybrid welding usually utilised CW laser mode which can cause certain problems for pulsed arc source, therefore the pulsed laser which is synchronised with an arc can improve process stability and even productivity. However, not much research is done in this particular phenomenon which can bring interesting results.

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