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VOC Directive in DE & NL VOC Directive in DE & NL

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VOC Directive in DE & NL VOC Directive in DE & NL

Innovation

Innovation - - Potential ?? Potential ??

Wolfgang F. Gard Wolfgang F. Gard

TNO Delft / The Netherlands TNO Delft / The Netherlands

TZH Lemgo / Germany

TZH Lemgo / Germany

(2)

g g Furniture Production Statistics Furniture Production Statistics

g g VOC Directive in DE & NL VOC Directive in DE & NL

g g Problems & Solutions Problems & Solutions

g g Challenges Challenges

(3)

EU Furniture Industry EU Furniture Industry

Coatings 350 000 t / y Coatings 350 000 t / y

Solvants

Solvants 245 000 t / y 245 000 t / y

(4)

Furniture Production Furniture Production

(5)
(6)

Furniture Production Furniture Production

number of companies number of companies Germany

Germany 1393 + 4500 1393 + 4500 The Netherlands

The Netherlands 4300 4300

(7)

Furniture Production Furniture Production

Companies 130

318 608

280

kitchen others living room office, shops

1336

(8)

Furniture Production Furniture Production

0 1 2 3 4 5 6 7 8 9

tu rn o v er [b illio n E U R ]

kitchen others living room office, shops

22.2 billion EUR

(9)

Furniture Production Furniture Production

0 20 40 60 80 100 120 140

kitchen others living room office, shops

[% ]

Companies Employees Turnover Turnover per employee

(10)

LEGESLATION LEGESLATION

Council Directive 1999/13/EC of 11 March 1999 on Council Directive 1999/13/EC of 11 March 1999 on

the limitation of emissions of volatile organic the limitation of emissions of volatile organic

compounds due to the use of organic solvents in compounds due to the use of organic solvents in

certain activities and installations certain activities and installations

21 21 st st of August 2001: of August 2001:

German Legeslation concering the EU

German Legeslation concering the EU – – VOC VOC Directive has been put into operation

Directive has been put into operation (31.BlmSchV) (31.BlmSchV)

(11)

Existing LEGESLATION Existing LEGESLATION

g

g Federal Laws concering Emissions Federal Laws concering Emissions

g g TA Luft (Technical Directive concering air pollution) TA Luft (Technical Directive concering air pollution)

g g Legeslation concering storage Legeslation concering storage

g g Legeslation concerning working conditions Legeslation concerning working conditions

g

g Waterprotection laws Waterprotection laws

(12)

Fugitive Emissions Fugitive Emissions

Mass concentration of treated Mass concentration of treated waste gases (mg C/m

waste gases (mg C/m 3 3 ) )

15 15 EU/NL EU/NL

5 5 Notification at x t/y

Notification at x t/y

DE DE

(13)

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(14)

Action Action

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(15)

Solvent Reduction Scheme Solvent Reduction Scheme

Simplified Scheme

Simplified Scheme (<15 t/y (<15 t/y only) only)

g g < 250 g/l VOC sheet material (flat) < 250 g/l VOC sheet material (flat)

g g < 450 g/l VOC for other geometries < 450 g/l VOC for other geometries

g g < 300 g/l VOC for < 300 g/l VOC for stains stains

(16)

Solvent Reduction Scheme Solvent Reduction Scheme

Target Emission Target Emission

= solid content (t/y) x 4 x (0.25 + 0.15)

= solid content (t/y) x 4 x (0.25 + 0.15) (5 (5 - - 15 t/y) 15 t/y) 62% VOC

62% VOC

= solid content (t/y) x 3 x (0.25 + 0.15)

= solid content (t/y) x 3 x (0.25 + 0.15) (15- (15 -25 t/y) 25 t/y) 55% VOC

55% VOC

= solid content (t/y) x 3 x (0.20 + 0.05)

= solid content (t/y) x 3 x (0.20 + 0.05) (> 25 t/y) (> 25 t/y) 42% VOC

42% VOC

(17)

Emission Limits Emission Limits

g g Capsulated Emissions (waste gases) Capsulated Emissions (waste gases)

g g Fugitive Emissions Fugitive Emissions

g g Total Emissions < Target Emission Total Emissions < Target Emission

(18)

Reduction of VOC Reduction of VOC

g g Coating systems Coating systems

g g Application systems Application systems

g g Waste Management Waste Management

g g Furniture Design Furniture Design

(19)

Reduction of VOC Reduction of VOC

Coating systems Coating systems

g g Water based systems Water based systems

g g UV UV - - Coating Coating

g g Powder Coating Powder Coating

(20)

Reduction of VOC Reduction of VOC

Application systems Application systems

g g Less over Less over - - spray spray

g g Thin layers Thin layers

(21)

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(22)

- - less over less over - - spray spray - -

g g Spray angle Spray angle up to 5% up to 5%

g g Pressure Pressure up to 20% up to 20%

g

g Distance form subject Distance form subject up to 10% up to 10%

g g Spray Spray - - jet jet geometry geometry up to 60% up to 60%

(23)

Reduction of VOC Reduction of VOC

g g Waste Management Waste Management Recycling

Recycling

g g Furniture Furniture Design Design Geometry

Geometry

(24)

Current Activities Current Activities

g g Initiative for the Future of the Furniture Initiative for the Future of the Furniture Industry of North Rhine Westphalia

Industry of North Rhine Westphalia

(Federal State of Germany)

(Federal State of Germany) ZIMIT ZIMIT

g g Reduction Scheme of VOC sinds 1989 in Reduction Scheme of VOC sinds 1989 in the NL

the NL

g g Technology Transfer Technology Transfer (Training, Consultancy) (Training, Consultancy)

(25)

Restructuring of the production Restructuring of the production Novel Application Systems Novel Application Systems

Novel Coating Systems Novel Coating Systems New Furniture Design New Furniture Design Getting new Markets Getting new Markets

Investments Investments

Appearance Appearance

Performance Performance

Logistics Logistics

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